Features
12 Modules — Everything Your Garments Factory Needs
Built for CMT factories. Every module is included in every plan — no feature gating. 141 screens, 194 services, 97+ Firestore collections.
QR Code Bundle Tracking & WIP Monitoring
- Every bundle gets a unique QR code at cutting — JSON format scans 42% faster
- 3-decoder pipeline (jsQR + BarcodeDetector + ZXing) for 95-99% accuracy
- Real-time WIP tracking across all sewing lines with color-size heatmaps
- Full traceability: which operator sewed which piece, when, on which machine
Zero-Dispute Piece-Rate Payments
- Every QR scan = automatic, tamper-proof diary entry (deterministic ID prevents duplicates)
- Smart rates: piece rate × skill level (novice 0.8x to expert 1.3x) × machine type
- Deductions, restorations, advances — full monthly salary sheet with net payable
- Operators see earnings on their phone instantly — no 3-day end-of-month reconciliation
Factory Floor Live Monitor & TV Display
- Zero-click TV display: active operators, pending work, bottlenecks, earnings leaderboard
- Auto-detects bottlenecks in 30 seconds (CRITICAL/HIGH/MEDIUM severity scoring)
- Production velocity projections — see if you'll hit the daily target before it's too late
- Audio notifications: distinct tones for work started, completed, alerts, and milestones
Operator Self-Service Mobile App
- Operators scan QR, see earnings, check attendance, view work history — all on their phone
- "I Am Free" smart button — AI-scored work suggestions based on skill, machine, and priority
- Real-time earnings counter with peer leaderboard to drive competition
- Bilingual interface (English/Nepali) with voice feedback for semi-literate operators
Fabric & Accessory Inventory
- Dual-unit tracking (meters and kg), immutable stock ledger with full audit trail
- Auto-deduction on cutting — transaction-safe with instant roll-by-roll breakdown
- Low stock alerts with velocity calculation: "7 days until stock-out" based on last 30 days
- Size-aware consumption analysis from Optitex marker data, GSM analysis, and aging reports
Cut & Sew Management — Cutting Room to Assembly
- Multi-size, multi-color cutting sheets with auto bundle generation and QR labels
- Bundle handoff: scan bundles → scan operator badge → handoff confirmed. Zero-paperwork physical transfer
- Marriage tracking — ensures all components (Front, Back, Sleeve, Collar) converge before assembly
- Visual template builder with drag-drop dependency chains that auto-unlock operations
Dispatch, Compliance & Supply Chain Traceability
- SAC receipts with A/B quality grading, atomic numbering (SAC-2082-0001), and QR labels
- Challan management with picking lists, packing lists, and printed dispatch documents
- Lot pipeline ledger: balance-sheet view of CUT → RECEIVED → DISPATCHED with deficit and surplus detection per lot
- Every garment piece traced: fabric roll → cutting → operator → machine → dispatch
Quality Control & Damage Management
- Damage reports with photo evidence, severity classification, and payment hold rules
- Bundle splitting: damaged pieces separated into repair bundles with 15% repair bonus
- B-grade inventory with defect-type tracking (stain, tear, size issue, stitching defect)
- Finishing receipt scanner: screen turns green/red visible from 5 meters, auto-announces in Nepali via PA
Operator Skill & Machine Management
- 4-level skill tracking (Basic/Intermediate/Advanced/Expert) per machine type
- Skills affect payment multipliers, work eligibility, and smart work suggestions
- Machine library with 7+ types (Overlock, Flatlock, Single Needle, Buttonhole, Kansai...)
- Operator-machine compatibility matrix for supervisor work assignment
Biometric Attendance & Salary
- ZKTeco fingerprint integration — auto check-in/out with ADMS protocol
- Late detection (15-min grace), overtime (1.5x after 8 hours), half-day rules
- Full attendance bonus (Rs 500 for zero absent/late), 3 free late days per month
- Monthly salary: piece-rate + attendance + overtime + bonuses - deductions = net payable
Analytics, Reports & Excel Export
- Supervisor dashboard: color-size heatmaps, lot pipeline, bottleneck summary, idle operators
- Production velocity with hourly breakdown and daily projection
- Machine utilization rates, weekly comparison, and consumption variance analysis
- Daily work reports, payment sheets, and lot pipeline ledger — all exportable to Excel/PDF
Floor Map & Vendor Management
- Cinema-style factory floor map: drag-and-drop seat layout with real-time operator status
- Self-service vendor portal — vendors enter stock deliveries directly, no phone calls needed
- Entry pass management for fabric/accessory receipts with QR labels and godown tracking
- Production planner with capacity planning, lot pipeline, and timeline visualization